Sublimation Aluminum Sheet
Sublimation aluminum sheet is a printable metal sheet with polyester coating for dye sublimation transfer. Available in brushed, mirror, matte and glossy finishes. Custom sizes, colors, thicknesses. Free A4 samples from factory direct.
- Alloy:
- 1050, 1060, 1070, 1100, 3003, etc.
- Thickness:
- 0.22mm, 0.35mm, 0.45mm, 0.51mm (0.020"), 0.55mm, 0.65mm, 1.0mm, up to 2.0mm.
- Dimensions:
- 200×300mm, 300×600mm, 12"×24", 24"×36", or custom sizes.
- Corner Options:
- Square, Rounded.
- Color:
- White, Gold, Silver, Pearl Silver, Pearl White, Champagne, or custom colors.
- Surface Treatment:
- Brushed, Mirror, Matte, High Glossy, Satin, Wood Grain, etc.
What is the sublimation aluminum sheet?
Sublimation aluminum sheet is made of aluminum alloy and is one type of sublimation metal sheet, also known as "printable aluminum sheet."
Its surface is treated with a special polyester-based coating that supports dye sublimation transfer. This coating allows images or designs to be permanently transferred to the aluminum surface through dye sublimation printing technology, producing vibrant, durable, and photo-quality results.
Compared to traditional printing methods, sublimation aluminum sheets offer superior scratch resistance, UV resistance, and waterproof performance, making them ideal for both indoor and outdoor applications.
Types of Sublimation Aluminum Sheet
Worthwill can customize different types of sublimation aluminum sheets and blanks according to your needs — whether brushed, mirrored, high glossy, matte, or sublimation sheets with holes.
High glossy white sublimation sheet
Matte white sublimation sheet
Satin gold sublimation sheet
Satin silver sublimation sheet
Pearlized gold sublimation sheet
Pearlized silver sublimation sheet
Pearlized white sublimation sheet
Brushed gold sublimation sheet
Brushed silver sublimation sheet
Brushed coppery sublimation sheet
Titanium silver sublimation sheet
Titanium gold sublimation sheet
Mirror gold sublimation sheet
Mirror light gold sublimation sheet
Mirror silver sublimation sheet
Matte champagne sublimation sheet
In addition, we also produce wood grain sublimation sheets including walnut, beech, oak, elm, yellow pear, ebony, and rosewood patterns. Colors can also be customized to your requirements.
Top-Selling Sublimation Aluminum Blanks
Browse our most popular sublimation aluminum blanks by size. All sheets feature a high-quality polyester coating for vibrant, long-lasting sublimation prints.
8"×10" Sublimation Aluminum Blanks
- Thickness: 0.45mm
- Size: 8" × 10"
- Colors: White, Pearl White
- Corner Options: Round, Right angle
5"×7" Sublimation Aluminum Photo Blanks
- Thickness: 0.45mm
- Size: 5" × 7"
- Colors: White
- Corner Options: Right angle
4"×6" Sublimation Aluminum Photo Blanks
- Thickness: 0.45mm
- Size: 4" × 6"
- Colors: White
- Corner Options: Right angle
8"×12" Sublimation Aluminum Blanks
- Thickness: 0.45mm, 0.65mm
- Size: 8" × 12"
- Colors: White
- Corner Options: Round, Right angle
12"×24" Sublimation Aluminum Sheets
- Thickness: 0.45mm, 0.51mm (0.020")
- Size: 12" × 24"
- Colors: White, Satin Gold, Satin Silver
- Corner Options: Round, Right angle
11"×14" Sublimation Aluminum Sheets
- Thickness: 0.45mm
- Size: 11" × 14"
- Colors: White
- Corner Options: Round, Right angle
6"×8" Sublimation Aluminum Photo Blanks
- Thickness: 0.45mm
- Size: 6" × 8"
- Colors: White
- Corner Options: Right angle
11"×17" Sublimation Aluminum Sheets
- Thickness: 0.45mm
- Size: 11" × 17"
- Colors: White
- Corner Options: Round, Right angle
Price of Sublimation Aluminum Sheet
Price = SMM A00 Ingot Price + Processing Cost
Sublimation aluminum sheet prices vary by surface finish. Brushed sublimation sheets are approximately 10% more than standard sheets, while mirror-finish sublimation sheets can cost up to 40% more due to the additional polishing process.
Bulk orders and long-term partnerships enjoy better pricing. Contact us for a detailed quote based on your specific requirements.
How to Sublimate an Image onto Aluminum
Follow these three simple steps to achieve professional-quality sublimation prints on aluminum sheets.
Step 1: Material Preparation
- Sublimation inkjet printer: Choose a printer suitable for sublimation transfer that can handle high-resolution printing (at least 300 DPI).
- Sublimation paper: Use high-quality dye sublimation transfer paper to ensure clear, sharp pattern transfer.
- Sublimation aluminum sheets / blanks: Select the appropriate size, thickness, and color based on your project requirements.
- Heat-resistant tape: Used to secure the sublimation paper to the aluminum sheet and prevent shifting during pressing.
- Heat press machine: Used to apply high temperature and pressure, transferring the pattern from the sublimation paper to the aluminum surface.
Step 2: Pattern Design
- Design software: Use software such as Adobe Photoshop, CorelDRAW, or similar tools. Ensure design resolution is at least 300 DPI for sharp output.
- Pattern adjustment: Size your design to match the aluminum sheet dimensions. Remember to mirror (flip) the image before printing onto sublimation paper.
Step 3: Transfer Process
- Clean the surface: Wipe the sublimation aluminum sheet with isopropyl alcohol or a lint-free cloth to remove dust, fingerprints, and oils.
- Position the sublimation paper: Place the printed sublimation paper face-down onto the coated side of the aluminum sheet and secure with heat-resistant tape.
- Heat pressing: Place the assembly into the heat press. Set temperature to 385–400°F (196–204°C), time to 45–90 seconds, and pressure to medium (35–40 psi).
- Cooling and peeling: After pressing, allow the aluminum sheet to cool for a few seconds, then carefully peel off the sublimation paper in one smooth motion.
Metal Materials Sublimation Times and Temperatures Chart
The heat press temperature for metal sublimation materials is typically 350–400°F (177–204°C), with pressing times of 30–90 seconds. Flat press with medium pressure is most commonly used.
| Material | Temperature | Time (seconds) | Pressure |
|---|---|---|---|
| Sublimation Aluminum (Photo Panel) | 385–400°F (196–204°C) | 45–90 | Flat press, medium pressure (35–40 psi) |
| Sublimation Aluminum Blanks (Keychain) | 385–400°F (196–204°C) | 30–60 | Flat press, medium pressure (35–40 psi) |
| Stainless Steel | 380°F (193°C) | 60–80 | Flat press, medium pressure (35–40 psi) |
| Galvanized Metal | 350–400°F (177–204°C) | 60–90 | Flat press, medium pressure (35–40 psi) |
| Metal (General) | 375–400°F (190–204°C) | 60–90 | Flat press, medium pressure (35–40 psi) |
| Polyester-Coated Items | 400°F (204°C) | 40–60 | Flat press, medium pressure (40 psi) |
| Ceramic | 350–400°F (177–204°C) | 150–210 | Flat press, medium to high pressure (35–50 psi) |
Essential Sublimation Tips: Different materials require specific settings — always run a test print on a small piece first. Use 30–40 psi for medium pressure and 20–30 psi for light pressure, adjusted for your material and heat press machine. Pressing time may need to be increased for thicker sheets.
Advantages and Benefits
Sublimation aluminum sheets combine the durability of metal with the versatility of full-color printing, delivering exceptional results across a wide range of applications.
Produces high-definition patterns with vivid, true-to-life colors and a distinctive metallic sheen that cannot be achieved with paper or canvas prints.
Excellent scratch, wear, and corrosion resistance. The sublimated image is infused into the coating — not printed on top — so it won't fade, peel, or crack. Easy to clean with a damp cloth.
Aluminum is 100% recyclable. The sublimation process uses water-based inks and produces no harmful emissions, making it an environmentally responsible choice.
Size, shape, thickness, surface finish, and color can all be customized to meet your exact specifications — from small keychains to large wall panels.
Aluminum is naturally non-combustible, providing excellent fireproof performance for applications where safety is critical.
With a service life of 7–20+ years and no discoloration or deformation, sublimation aluminum offers outstanding long-term value compared to traditional printing methods.
Application
As sublimation aluminum sheets gain popularity, their applications continue to expand. 0.45–0.65mm sheets are ideal for lightweight decorative and signage needs, while 1.0mm+ sheets suit general decoration and light structural applications.
Advertising & Signage
- Billboards & outdoor signs
- Trade show displays
- Business cards & nameplates
- Exhibition boards
Identification & Branding
- Vehicle logos & emblems
- Process identification labels
- Trademarks & brand marks
- Logo signage & plaques
Home Décor & Photography
- Metal photo panels & prints
- Decorative wall art
- Awards & trophies
- Memorial plaques
Electronics & Personalization
- Custom phone cases
- Personalized laptop/computer panels
- Custom keychains & accessories
- Personalized gifts & souvenirs
Packaging and Shipping
We use standard export packaging: sublimation aluminum sheets are covered with protective film, wrapped in kraft paper and transparent protective paper. Orders exceeding 100kg are shipped on wooden pallets for safe transport. For special packaging requirements, contact our sales team in advance.
- Express delivery: FedEx / DHL / UPS / TNT — door-to-door service worldwide.
- Bulk shipping: Air freight or full-container sea freight, received at airports and ports.
- Freight forwarder: We can ship to your designated freight forwarder.
- Flexible terms: FOB, CIF, EXW — negotiable based on your preference.
- Lead time: Samples within 3–7 days; bulk orders within 5–20 days.
Why Choose Worthwill
Worthwill is a professional sublimation aluminum sheets and blanks manufacturer with direct factory pricing. Our products are exported to 76+ countries and regions worldwide. Our customers include enterprises, distributors, wholesalers, and individual creators.
We maintain large inventories of popular sizes including 8"×10", 12"×24", 24"×36", and 200×300mm blanks for fast delivery.
Our Services:
- Brushed finishes: Gold, Silver, Coppery.
- Polished finishes: Mirror Gold, Mirror Light Gold, Mirror Silver.
- Punching & shaping: Round holes, square holes, rounded corners.
- Full customization: Color, size, thickness, surface treatment.
- Cut to size: A4, A3, 12"×24", 24"×36", and custom dimensions.
- Free A4 samples available for quality evaluation.
Frequently Asked Questions
What temperature do you sublimate aluminum?
The optimal sublimation temperature for aluminum sheets is typically 385–400°F (196–204°C) for sharp and vibrant prints.
However, it can vary depending on the sheet type, thickness, and coating. Some thinner sheets may work at 350°F (177°C), while thicker sheets might need 335°F (168°C) with longer pressing durations (up to 90 seconds).
Can you sublimate directly on aluminum?
No, you cannot. Raw, untreated aluminum cannot be used for sublimation printing.
The dye sublimation process requires inks to vaporize and bond with a polyester-based coating on the surface. Untreated aluminum's dense surface structure cannot effectively adsorb gaseous dyes. You must use aluminum sheets that have been pre-coated with a sublimation-compatible coating.
What kind of metal can you sublimate on?
Dye sublimation printing can be done on several metals with a special polyester-based coating:
- Aluminum: Most common — used for photo prints, signs, awards, and decorative panels.
- Stainless Steel: Ideal for custom gifts and industrial applications.
- Brass: Used for high-quality gifts and premium plaques.
- Galvanized Metal: Suitable for outdoor signage.
Key point: All metals must have a polyester or polyacrylic coating to accept sublimation inks.
What are the settings for aluminum sheets for sublimation?
For sublimation on aluminum sheets, the recommended settings are:
- Temperature: 385–400°F (196–204°C)
- Time: 45–60 seconds (up to 90 seconds for thicker sheets)
- Pressure: Medium pressure, around 35–40 psi
Key point: Ensure your aluminum sheets have a polyester coating to accept the inks. Always test with a small piece first to determine the best settings for your specific heat press.
Are you a sublimation aluminum sheets manufacturer or a wholesaler?
We are a 100% direct factory manufacturer for sublimation aluminum sheets. You are welcome to visit our factory in person at any time, or take a virtual tour via our online VR experience.
What is the minimum order quantity (MOQ)?
For standard sizes and colors in stock, there is no strict MOQ — we can ship even small quantities. For custom sizes, colors, or surface treatments, the typical MOQ is 500 sheets. Please contact us for specific requirements.
